Unmanaged DIN Rail Mount Switches

Managed DIN Rail Mount Switches

Hirschmann IT wireless Access Point

Security, Firewall and VPN Appliances

Serial to Ethernet Media Convertors

Networks serve as a medium for data transfer. However, networks differ depending on the amount of data being transferred. Ethernet and IP networks connect servers and general computing systems in industrial networks with at least one real-time network or Fieldbus. These networks generally offer implicit layers of protection against external threats since they are deeply nested within the organization’s structural design.

Traditional networks may appear highly efficient, but they are limited to a small number of systems. Industrial networks are made to meet the demands of many different systems in real-time. New entry points into these internal networks have been made possible in recent years by deploying wireless and remote access networks within industrial systems.

Sending information to the right place, at the right time, and in the right context is essential. A network system based on Ethernet and IP standards allows data to flow smoothly across any organization.

Industrial networks use an all-digital, two-way communication network to replace traditional point-to-point wiring between existing measurement devices and automation systems. Compared to existing systems, industrial networking technology offers significant improvements. Using industry-standard networks, one can select the right device and system for the application.

Other advantages of industrial networking include the following:

Less wiring results in reduced overall installation and maintenance costs
Intelligent devices resulting in improved performance and enhanced functionality
Distributed control allows for the option to apply control, either centralized or decentralized for increased performance and reliability
Simplified wiring of a new installation, resulting in fewer, simpler designs and overall reduced control system design expenses
Networking offers improved maintenance and troubleshooting capabilities

Control Room Switches :

Control rooms must be dependable and exhibit correct data both on-site and remotely. Additionally, they must offer secure access to information and sufficient flexibility and scalability to meet changing customer needs and adopt new technologies.

Control switches can be found throughout the plant in control rooms and control panels.

MACH100 :

Hardened Enterprise-grade switches

MACH102: 8TP modular switch, up to 26 ports, 10 fixed ports, two of which are Gigabit (modules available for MM/SM fibre, Rj45, PoE/PoE+ and SFP)
MACH102: 8TP-F 10 fixed ports, two of which are Gigabit - Combo ports
MACH102: 24TP-F 26 fixed ports, two of which are Gigabit - Combo ports
MACH104: All Gigabit, 4 RJ45/SFP Combo ports, and 20 Rj45 ports (4 of which can be PoE)
MACH104: All Gigabit, 4 RJ45/SFP Combo ports, and 16 Rj45 PoE+ ports (optional with 2XFP 10G uplink ports)

Unmanaged DIN Rail Mount Switches :

Unmanaged Industrial Switches are "plug and play" devices designed to connect equipment in network environments subject to harsh operating temperatures ranging from -40°C to 75°C, vibrations, and shocks. They are designed to outperform commercial switches, with industrial safety certification and permission for hazardous places, making them perfect for operation in extreme environmental circumstances.

RS20, RS30: :

Feature-rich unmanaged switches with selectable port types, features, and approvals

RS20: 4,8,9,16,17,24 or 25 ports
RS30: 10, 18, or 26 ports (2 are GB)
Upto 4 Fiber ports available

Spider, Spider II, Spider III :

Cost-effective, plug & play
unmanaged switches
Spider 2,3,5 or 8 Ports
Spider 2 or 5 ports with PoE PD
Spider PoE Injector
Spider II PoE and 4 Standard ports
Spider II GIGA 5 or 7 ports, all Gigabit
Spider III Standard Line up to 8 ports
Spider III Premium Line up to 9 ports
Fibre Ports available

Managed DIN Rail Mount Switches :

The Managed DIN Rail & Compact Switches offer distinctive real-time capability combinations, high bandwidth, security, and high-power PoE/PoE+ support.

Features and Benefits

Increased bandwidth and speed capabilities will help you prepare for future growth.
The solution makes use of TSN technology to Support Multiple Services on One Network
Widespread support for redundancy systems like MRP, HSR, and PRP
Switches support Layer 2 and Layer 3 capabilities on ports ranging from 4 to 28.

MSP30, MSP32, MSP40, MSP42 :

Full Gigabit managed modular switches with selectable features and approvals as well as user hotswappable media modules for almost limitless copper/fibre combinations.

MS20/30 up to 26 ports, two of which can be Gigabit
MSP30/32 HiOS advanced Layer 2 & Layer 3 switch, up to 28 ports, four of which can be Gigabit
MSP40/42 HiOS advanced Layer 2 & Layer 3 switch, up to 28 ports, four of which on the first slot can be 2.5 Gigabit

RSP Series: :

Hardened managed switches with the new HiOS operating system

RSP: uninterrupted redundancy thanks to PRP and HSR, on all ports IEEE 1588v2 time synchronization, comprehensive security functions, variants with 3 GE SFP and 8 FE ports, up to 7 FE SFP slots, layer two and layer three versions.
RSPS: optional PRP and HSR, on all ports IEEE 1588v2 time synchronization, variants with 6 FE ports, up to 4 FE SFP slots.
RSPL: comprehensive security functions, variants with 2 GE combo and 8 FE ports, up to 4 FE SFP slots.
RSPE: best-possible investment protection thanks to maximum flexibility provided by the media modules, layer two and layer three versions

RED25: :

Cost-effective, fast Ethernet redundancy entry-level switch supporting PRP, HSR, or DLR Offered in two, four-port versions:

Four FE TX ports
Two FE TX ports, plus two FE small form factor pluggable (SFP) ports

RSR20, RSR30: :

Ultra-hardened switches, operating temperature -40 ‘C to +85 ‘C, DC or AC power input

RSR20: 8 or 9 ports
RSR30: 9 or 10 ports, two or three of which are Gigabit

RSB20 :

Fast Ethernet RSB switches with basic software version

RSB20: 8 or 9 ports
Upto 3 FO ports

GECKO: :

Lite managed switch

GECKO 4TX- 4 ports
GECKO 5TX- 5 ports

BOBCAT Series (With TSN) : :

The first industrial switch worldwide to provide advanced security and real-time communication through time-sensitive networking(TSN) technology on all ports for standardized Ethernet usage in even the most demanding application

BRS 20: Available upto 12 FE ports, four of which are Fiber FE ports
BRS BRS 30: Available upto 12 FE ports, four of which are Fiber FE/GE ports
BRS 40: Available upto 12 FE/GE ports, four of which are Fiber FE/GE ports
BRS50: Available upto 12 FE ports, four of which are Fiber GE/2.5 GE ports

Hi-SCOM: :

Managed Full Gigabit PoE/PoE+Switches

BN44: Available upto 6 FE/GE ports, 2 of which are Fiber GE ports
BN48: Available upto 10 FE/GE ports, 2 of which are Fiber GE ports
- IS30: Available upto 10 FE/GE ports 5 of which are Fiber FE/GE ports
BN3049: Available upto 26 FE/GE ports, four of which are GE combo ports, 2 of which are Fiber GE ports

RS20, RS30, RS40, RS22, RS32: :

Fully configurable managed switches with selectable features and approvals

RS20: 4, 8, 9, 16, 17, 24, or 25 ports
RS30: 10,18, or 26 ports, two of which are Gigabit
RS40: 9 ports all Gigabits - Upto 4 FO Ports
RS22: 4, 8, 9, 16, 17, 24, or 25 ports, four of which are PoE
RS32: 10,18, or 26 ports, four of which are PoE, two are Gigabit
2 Uplink can be Fiber ports

Substation Switches :

MACH1000 :

Ultra-hardened switches, fully configurable operating temperature -40 ‘C to +85 ‘C, optionally for all variants 4 PoE ports

MACH1020: up to 24 ports
MACH1030: up to 28 ports up to four of which are Gigabit
MACH1120: up to 20 ports on rear of switch, up to four of which are Gigabit
MACH1040: 16 Gigabit, RJ45/SFP Combo ports, in layer 2 or layer 3 version

GREYHOUND: :

Fast/Gigabit Ethernet switches designed for use in harsh industrial environments

From entry-level types with 16 fast Ethernets up to 28 ports Full Gigabit Layer 3 Version
Field exchangeable media modules
Version with hot-swap power supplies

2.5 Gigabit uplink and full wire speed layer three options

Industrial Switches :

A switch is used to transmit communications signals. A switch provides an exclusive way for telecom signals to go between any two network nodes it connects. An Ethernet switch is the most common type; other types include voice telephone switches, optical fiber switches, and many others.

Depending on the requirements of the two communicating endpoints, switching is the automated transmission of specified data to a corresponding router, either manually or via devices. Advantages of using switches:

A switch significantly enhances a local area network (LAN) bandwidth by dividing it into numerous conflicting areas, each with its bandwidth
A switch provides advanced functions such as virtual local area network (VLAN) and bridge, hub, and relay functions
Several different devices can be connected using switches
Switches prevent traffic between two devices on the same network from impeding the use of other devices
Switches enable you to manage who has access to which parts of the network
Switches enable users to track consumption
Switches enable quicker internal network connection than the Internet.

With pluggable modules, high-end switches can be customized for specific network requirements.

Theta Controls provides a diverse range of Layer 2 and 3 rugged Managed DIN Rail & Compact Ethernet Switches of Hirschmann Electronics, Germany, designed for reliable operation in harsh industrial environments. The versatile product portfolio includes management features as well as the option of network monitoring.

OWL :

Single box cellular routers offering high speed wireless connectivity and remote access options.

OWL 3G supports UMTS/HSPA+, GSM/GPRS/EDGE frequency band
OWL LTE supports LTE, UMTS/HSPA+, GSM/GPRS/EDGE frequency bands and has rich set of communication interfaces
OWL LTE M12 supports LTE, UMTS/HSPA+, GSM/GPRS/EDGE frequency bands and has rich set of communication interfaces, is adherence to the EN50155 standard in a rugged, vibration proof design

Commercial Grade Switch :

MTS2624-MTS2600 Series Switch MAMMUTHUS Layer2 Gigabit Ethernet Switch

24 FE/GE Cu Ports and 4 1G/10GE fiber Ports

MTS 2724/MTS 2748-MTS2700 Series Switch - MAMMUTHUS Layer3 PoE/PoE+ Gigabit Ethernet Switch 24 FE/GE POE/POE+ Cu Ports and 4 1G/10GE fiber Ports

48 FE/GE POE/POE+ Cu Ports and 4 1G/10GE fiber Ports

MTS 2824/MTS 2848-MTS2800 Series Switch - MAMMUTHUS Layer3 Gigabit Ethernet Switch 24 FE/GE Cu Ports and 6 1G/10GE fiber Ports.

48 FE/GE Cu Ports and 6 1G/10GE fiber Ports.

MTS 2948- MTS2900 Series Switch - MAMMUTHUS Layer3 10Gigabit Ethernet Core Switch 48 (1GE/10GE) SFP ports and 6 SFP ports of 40GE

Hirschmann IT wireless Access Point :

Hirschmann IT Dragonfly Enterprise Wi-Fi 6 Access Point-Both indoor and outdoor series support 2.4GHz & 5GHz dual GE uplink, OFDMA, MU-MIMO and all sort of Wi-Fi 6 features that can deliver more capacity for bandwidth with less latency, which is ideal choice for your high-quality wireless requirement.
Hirschmann IT Dragonfly Access Point Virtual Controller - Dragonfly Access Point Virtual Controller (DAC) from Hirschmann IT is the WiFi cloud management system specifically designed for large wireless network deployment scenarios with continuous geographic coverage in large and medium-sized enterprises as well as educational institutions.

Garrett com Products :

Routers & WAN-Compliant with IEC 61850, the routers are ideal for large substation installations or similar applications where hardness, performance, security, quality of service and diverse protocols are required Garrett com Magnum 10RX Configurable Router and Security Appliance.

IP 67 Waterproof Switches :

OCTOPUS :

Octopus 5TX unmanaged 5-ports, 12 D-code
Octopus 8TX-EEC unmanaged configurable, 8 ports, M12 D-code
Octopus 8TX PoE-EEC unmanaged, 8, 16, & 24 ports, M12 D-code
Octopus 8M/16M/24M managed, 8, 16, & 24 ports, M12 D-code
Octopus 8M-6PoE & 8M-8PoE managed 8 ports, M12 D-code, 6 and 8 of which are PoE
Octopus 16M-8PoE & 24M-8PoE managed 16 and 24 ports, M12 D-code, 8 of which are PoE
Octopus OS2x/3x: IP65/67; from 8 up to 28 ports; M12 D-core; serveral options available; multi- or singlemode fibre ports, Power over Ethernet with up to 15 PoE/ PoE+ ports, 2 or 4 GE ports M12 X-code, managed or unmanaged types, layer 3 software support, power supply options from 24 to 110V DC and 100 to 230 V AC, certified for trains, ships and for use in road vehicles.

Backbone Switches :

MACH4000 :

High density and high speed backbone switch with layer 3 /routing and speeds up to 10 Gigabit

MACH4002: 24G up to 24 Gigabit ports
MACH4002: 24G+3x, up to 24 Gigabit ports and three 10 Gigabit XFP ports
MACH4002: 48G up to 48 Gigabit ports
MACH4002: 48G+3x, up to 48 Gigabit ports and three 10 Gigabit XFP ports

Industrial Wireless LAN :

BAT Access Points/Clients :

OpenBAT family - BAT-R and BAT-F -rugged configurable wireless LAN access points and/or clients
BAT450-F rugged compact and lightweight configurable wireless LAN access points and/or clients
BAT867-R configurable wireless LAN access point and/or client featuring IEEE 802.11ac
BAT Controller WLC for centralized management of large WLAN networks
BAT-C Wireless LAN access client
Extensive antenna and accessory offering

Security, Firewall and VPN Appliances :

EAGLE/Tofino Xenon :

Network segmentation, VPN and deep packet inspection.

Tofino Xenon: Industrial firewall with Stateful Packet Inspection (SPI) and optional Deep Packet Inspection (DPI) for bridged communication.
EAGLE20-0400 and EAGLE30-0402: Multiport Stateful Packet Inspection (SPI) firewalls optional Deep Packet Inspection (DPI) in convection-cooled metal DIN Rail housings which support 6 LAN ports – two of which are Gigabit and two SHDSL ports
EAGLE One: Industrial firewall providing Stateful Packet Inspection (SPI) for bridged or routed communication combined with a unique Firewall Learning Mode and comprehensive Network Address Translation (NAT) techniques.

Network Management Software :

Industrial HiVision :

Network visualization and configuration software with integrated OPC server.
Obtain instant visibility of key performance indicators with the Network Dashboard
Find faults quickly and achieve timely remediation that improves uptime and security
MultiConfig configures hundreds of devices from any manufacturer simultaneously
Security Status Visualization
The Hirschmann Annual Maintenance Plan is available for cost effective updates
Configuration Signature Check monitors changes to device configuration files
Alerts are generated when unauthorized changes are made, rogue devices are added or MAC/IP address pairs change

Fiber Convertors :

Hirschmann Fiber- Profibus Conv :

Available for Single/Multimode Fiber
Available with One/Two Fibers
Can form Redundant Ring with Fibers

Hirschmann Fiber- RS485 Conv :

Available for Single/Multimode Fiber
Available with One Fiber
BCan form Redundant Ring with Fibers!

Hirschmann Fiber- Genius Bus Conv :

Available for Single/Multimode Fiber
Available with One/Two Fibers
Can form Redundant Ring with Fibers

Cables & Accessories :

Cables & Accessories for Networking :

Belden's fire survival & circuit integrity cables ensures continuous operation of emergency circuits, lowest smoke & zero emission of toxic gases in critical & hazardous applications
Manufactured with a hybrid mica glass tape, highly engineered insulation materials & LSHZ sheath
Fire resistance with a high performance which can meet IEC60331, Gb19666, Bs6387, EN50200 etc.
Cores & Pairs, Triple or Quad optional

Industrial- strength Patch Panel :

MIPP :

Single Modules: 6 x SC Duplex, 6x LC Duplex, 12x LC Duplex, 4 x Rj45 Keystone Jack unshielded or shielded
Double Modules: 12 x SC Duplex and 12 x LC Duplex
Accessories: Pigtails

Ethernet Cord Sets :

Hardened pre-terminated and factory tested cordsets

RJ45-RJ45, RJ45-M12, M12-M12
Unshielded and Shielded Versions
PVC, TPE and TPE High-Flex Cat 5e UTP
17 lengths - from 0.3 to 50 meters
M12 bulkhead termination also available

Power Supply :

Power Flexibility - Products available with wide ranging AC or DC input and 24 volt or -48 volt output.
Hardened - Units are available with operating temperatures ranging from -40°C to 70°C.
Waterproof Units Available - Two Ip67 rated units with -48VDC output are available.

Fiber Transceivers :

Extending the reach of copper for serial & fieldbus protocols via fiber

Line Flexibility - Fiber, copper SFP transceivers are available. Bi-Directional models may also be selected.
Fiber Flexibility - Both single and multimode SFP transceivers are available.
Data Rate Flexibility - Fast Ethernet, GE and 10 Gigabit units may be selected.

ACA Adaptor :

Auto-configuration adapter 64 MB, with USB 1.1 connection and extended temperature range, saves two different versions of configuration data and operating software from the connected switch.
Simple plug-and-play - after connecting the ACA, the new switch loads and saves the complete configuration and software
No network knowledge required - only connect the ACA and power up the new switch - instantly ready for use
Increased flexibility – a wide range of Auto-configuration Adapters that perfectly support Hirschmann’s industrial Ethernet and wireless solutions for reliable performance

Serial to Ethernet Media Convertors :

IOLAN DS/SDS :

End devices with a serial interface can be easily and reliably connected to ethernet network

Embedded Ethernet :

Switches :

EES Embedded EthernetSwitches EES20/EES25 and EESX20 and EESX
EES Development Kit

Secure Remote Access Solution :

A simple and secure way to provide remote network access and diagnostics through a three-component system:

GateManager
SiteManager
LinkManager

Industrial Cellular Routers :

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OWL :

Single box cellular routers offering high speed wireless connectivity and remote access options.

OWL 3G supports UMTS/HSPA+, GSM/GPRS/EDGE frequency band
OWL LTE supports LTE, UMTS/HSPA+, GSM/GPRS/EDGE frequency bands and has rich set of communication interfaces
OWL LTE M12 supports LTE, UMTS/HSPA+, GSM/GPRS/EDGE frequency bands and has rich set of communication interfaces, is adherence to the EN50155 standard in a rugged, vibration proof design

Industrial Networking :

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Remotely Operated Vehicle (ROV’s)

Units Developed For Mahindra Defence

Units Developed For ROV's

Units Developed For AERV

Special Test Equipment (STE)

Rugged Ethernet Switch

Defence System Overview

Defence Systems

About our Activities

THETA has been developing Controllers and Instruments, mainly for DRDO, for the last 30 years. Many of the units developed by us have gone in production / field use.

We had been involved with the development of ROV 'Daksh' for several years, and had developed several major subassemblies for it. We were also privileged to be selected as one of the 4 production partners for manufacturing complete

Theta is also involved in other projects of R&DE, like the SROV, CSROV, UXOR etc.

We are presently working with multiple users across Various DRDO's, PSU's and also private Defence Manufacturers. We handle development of units as per required specifications, and also manufacturing capabilities to provide required

Theta has developmental capabilities - as under

Embedded Controls –
- Over the years, THETA has developed various embedded systems for a wide spectrum of applications.
- We are working on the 8051 family, Microchip, ARM & also Tibbo programmable devices.

Power Electronics –
- We work with Thyristors, MosFETs, IGBT's, etc, and have done various units like the power regulator, specialized power supplies, HV PSU's, Buck Boost converters, etc

Analog, Digital and Discrete Logic –
- These are very useful for signal conditioning, as well as implementing fast logic. We also work on CPLD's

Working across Multiple Technologies -
- We have worked with various technologies like PC systems, Communication, Mechanical Systems, Motor Controls, etc

Ruggedization of units –
- Most of the units developed by us, that have gone in production, have been tested for JSS-55555.

Our Services:

Manufacturing to your Design
Developing to your circuits
Developing to your requirement
Any other

Remotely Operated Vehicle (ROV’s) :

SROV :

SROV –System consists of the following

The Surveillance Remotely Operated Vehicle (SROV) is a mini ROV designed for carrying out surveillance covertly, provide video feedback on real time during day or night conditions.
The SROV can be deployed with in buildings for carrying out surveillance during any counter –terrorist or counter –insurgency operations.
The Versatile SROV is capable of climbing 165 mm stairs inside the buildings.
The SROV is Equipped with Night Vision Camera, Water jet distrupter , and optional Payload of Thermal Imager, charge Drop Assembly.

ROV-Daksh :

Daksh is a remotely operated robotic vehicle for multipurpose applications in hazardous environments. It is designed to be a valuable equipment for Army/Paramilitary forces in challenging missions. One lot has been supplied for IED (Improvised Explosive Device) retrieval.

ROV-Daksh system consists of the following

The main unit: Remote Operated Vehicle - ROV Daksh
Master Control Station (MCS) for ROV
A specially designed Carrier Vehicle to carry the Daksh and MCS to site
Accessories such as X-Ray Machine, Water Jet Disrupter, Shotgun, Extension arm etc.
ROV-Daksh can lift 20 Kg at 2.5 meters.

CSROV :

CSROV –System consists of the following

The Confined Space Remotely Operated Vehicle is a compact Unmanned ROV Designed to defuse Improvised Explosive Devices (IEDs).
The IEDs ma be located in urban or forested area during counter –Terrorist (C/T) and Counter Insurgency (C/I) operations.
The CSROV is capable of being remotely controlled over a range of 200 m line of sight.
The versatile CSROV is capable of climbing 22mm/40 deg stair inside building.
It is electrically powered by special batteries and multiple cameras on board for aiding the operator to drive as carry out mission specific tasks.
CSROV can lift 8 Kg at 2.2 meters.

Units Developed For Mahindra Defence :

Remote Control Unit :

Local Control Unit :

Units Developed For ROV's :

Remote Digital IO :

Works on RS485
24V inputs
Relay outputs

Video Multiplexer :

Suitable for 8 Cameras
Supports Quad Vision and PIP

Drive Unit :

Has drives for 2 PMDC Motors and 6 BLDC Motors
Command on serial port

Operator Console Unit :

Custom graphics
3 joysticks
Sends Command on RS232

Cable Drum - Fibre Optic :

To send Video, Audio & RS232 Data
Length- 200m
Can be unwound with signal in live condition

Cable Drum - Electrical :

Suitable for 230V, 10A
Length- 200m
Mains can remain ON, while winding or unwiding

Laser Pointer :

Can operate in temperatures of -20° C to 50° C
Green laser for better visibility
Used for aiming shotgun/disrupter

Power Distribution Unit :

Generates 12V from the input of 24V
Distributes 24V and 12 V to various devices in the RO

Zoom Camera :

Operating Console Unit :

Custom graphics
3 joysticks
Sends Command on RS232

Master Control Unit :

Units Developed For AERV :

AAAAA

Digital Cone Penetrometer :

Gives the compactness of the soil
Also informs which vehicle can pass over the terrain

Inclinometer :

Gives inclination from -45deg to +45deg
Temprature compensated

Ethernet to 8 port Serial :

Takes the RS-232/RS-485 signals from 8 instruments and sends them on Ethernet to PC
JSS55555 qualified

Water Current Meter :

With the sensor supplied measures velocity of water in m/s

Special Test Equipment (STE) :

:

Theta has made Test Equipment for the various equipment it has developed. Many of them have been supplied to our Customers like R&DE, BEL, Mahindra Defence, as well to the End Users, MOD
We have also made an integrated Test Equipment for MOD, which can test around 10 units which were manufactured by us for ROV 'Daskh'
While most of the test units made are operated manually, we have also made Automated Test Equipment, which are controlled by the PC.

Rugged Ethernet Switch :

Rugged Ethernet Switch Description

:

Theta is a distributor of hirschmann for over 20 years & have the capability of giving complete support for networking solutions, including design. We can now ruggedize those switches for you to conform to JSS-55555 applications, for land and sea. We can offer both managed and unmanaged switches, including PoE ports.
Developed

Defence System Overview :

About our Activities

THETA has been developing Controllers and Instruments, mainly for DRDO, for the last 30 years. Many of the units developed by us have gone in production / field use.

Theta is also involved in other projects of R&DE, like the SROV, CSROV, UXOR etc.

Theta has developmental capabilities - as under

Embedded Controls –
- Over the years, THETA has developed various embedded systems for a wide spectrum of applications.
- We are working on the 8051 family, Microchip, ARM & also Tibbo programmable devices.

Power Electronics –
- We work with Thyristors, MosFETs, IGBT's, etc, and have done various units like the power regulator, specialized power supplies, HV PSU's, Buck Boost converters, etc

Analog, Digital and Discrete Logic –
- These are very useful for signal conditioning, as well as implementing fast logic. We also work on CPLD's

Working across Multiple Technologies -
- We have worked with various technologies like PC systems, Communication, Mechanical Systems, Motor Controls, etc

Ruggedization of units –
- Most of the units developed by us, that have gone in production, have been tested for JSS-55555.

Our Services:

Manufacturing to your Design
Developing to your circuits
Developing to your requirement
Any other

Process Control

Recorders

Power Controllers

Motor & Drive Solutions

Accessories

Solutions

Sensors and Control Panel Accessories

Industrial Automation Overview

Industrial Automation

Introduction:

Error-free and user-friendly Automation Solutions
Customized solutions for meeting all requirements

Manufacturing businesses are spending more money on industrial automation technology and industrial control system to boost system efficiency and reliability while eliminating production inefficiencies. With the widespread use of automation solutions in the manufacturing, oil & gas, chemicals & materials, and pharmaceutical industries, the market for industrial automation is expanding quickly. Companies can significantly reduce operating and labor expenses by implementing automation components and enterprise control solutions.

Using control systems, computers or robots, and information technology for managing various processes and machinery in an industry to replace humans comes under industrial automation.

Advantages of Industrial Automation

Improves precision and flexibility
Lower direct labor costs and expenses
Boosts productivity
Improves process or product consistency
Delivers high-quality products

Process Control :

The ability to monitor and adjust a process to produce the desired output is process control. Process control is used in industries to maintain and improve quality. A process control system ensures that a continuous industrial process will operate consistently, smoothly, and reliably at the desired efficiency level with only normal variance. A properly thought out and implemented process control system can offer businesses many advantages.

Process Control Instruments

Instrumentation and control describe the analysis, measurement, and control of industrial process variables using process control tools and instruments, such as temperature, pressure, flow, level sensors, analyzers, electrical and mechanical actuators, automated control systems, and more. To increase the effectiveness of control systems, many types of controllers are used.

Process control instruments monitor and manage process variables in an industrial setting with hardware and software technologies. Mathematical models of the systems and processes used in industry are used to create Controller Control Systems.

Almost every sector with repeatable manufacturing requires Industrial Control Systems and Process Control Instruments. We offer numerous Temperature Control Systems and Accessories to ensure customer satisfaction in various industries.

PID controller

PID controllers, also known as three-term controllers, are control loop mechanisms that use feedback and are frequently employed in Industrial Control Systems and other applications that call for continuous regulated control. A PID controller regulates temperature, pressure, flow, speed, and other process variables in industrial control applications.

The difference between the desired setpoint and a measured process variable is the error value that a PID controller continually calculates and applies a correction based on proportional, integral, and derivative terms. An accurate and responsive correction is automatically made to a control function by PID.

PID control is a well-known method of directing a system toward a specific position or level. As a method of temperature management, it is practically ubiquitous and used in various scientific and chemical, and automated processes.

Different Types of Process Controllers

On-off, Proportional, and PID controllers are the three basic types. Depending on the system to be handled, the operator can employ one type to control the operation.

On-off

The simplest form of the temperature control device is an on-off controller. There is no intermediate state; it is either on or off. When the temperature exceeds the set point, an on/off controller will switch the output. Limit controllers are one unique variety of on-off control. When a specific temperature is achieved, this controller uses a latching relay that must be manually reset to shut down a process.

Proportional Control

On-off control cycling is intended to be eliminated using proportional controls. As the temperature gets closer to the setpoint, a proportional controller reduces the average power provided to the heater. This has the effect of slowing down the heater so that it does not overrun the setpoint but instead approaches it and maintains a consistent temperature.

PID Controller

This standard PID controller combines integral and derivative control (PID) with proportional control to assist the device in automatically accounting for system changes. These modifications, integral and derivative, are stated in time-based units; they are also known by their reciprocals, RESET, and RATE, respectively.

Each proportional, integral, and derivative term needs to be "adjusted" to a specific system through trial and error. It provides the most accurate and steady control of the three controller types and is best suited in systems with a low mass that responds quickly to changes in energy input.

Application of PID Controller

Adjusting some of the physical parameters in control systems, including pressure, flow value, temperature, and others is the primary use of the PID controller. This device is also useful for keeping these physical parameters constant. Some other PID controller uses are:

In many industrial applications, huge furnaces heat and melt many components. Temperature values must be regularly monitored so that the furnace temperature remains constant. Thus a PID controller is necessary.
Can be used as a high-level power point tracking controller device.
Suitable for use in power conversion devices.
To maintain the humidity and temperature levels in various areas, PID controllers are used.

LCD PID Controllers :

Our atest TH.PID 1 series with many innovations

Heater break detection
Profile Controller
Multiple event inputs
Remote setpoint
High Accuracy 18 Bit A-D-C Input and 15 Bit-AGropur D-A-C Output
True Universal Inputs of Thermocouple, RTD, MA, V
Fuzzy+PID Control
Possibility of both RS-485 and Analog Transmission
Auto Tuning
2 Programs Each With 8 Segments of Ramp & Son
Up to 6 Event Inputs
CT inputs For Heater-Break Detection
High Sampling Rate of 200msec
Bidirectional Menu Navigation

Profile Controllers :

Total 9 profiles with 16, 32, and 64 segments at most
Each segment is to be configured as a ramp or dwell (soak)
The fast sample rate of 200 msec
Up to three relays are configurable for event output
Analog retransmission
Optional RS-485 or RS-232 communications
DAQ software is available and can be customized

HMI :

It supports many PLCs like (ABB, GE Fanuc, Siemens, etc.)
Supports various protocols like Modbus, Ethernet, CAN open, Profibus, etc
Data logging, bar graphs, trends, and alarms.
Animation: display/hide, flash, color change.
FDA 21 CFR - Part 11 Compliance

IO Modules on RS485 :

Many types of IO modules available
RS-485 with Modbus RTU protocol
Can be used as external channels for PR series Paperless Recorders
Add on 10 to existing PLC, HMI & SCADA systems
Cost effective Remote IO solution
Data Acquisition software available and can be customized

Panel PC :

All-in-one device including functions of PLC, HMI, and I/O modules
10.4-inch TFT LCD True Colour display
Horizontal / Vertical installation
Communication: RS232, RS422/485, Ethernet, CAN, USB, VGA, HDMI, Audio
32 input and 32 output points provided
Motion control and high-speed counting function included

PID Controller :

Auto-tuning /Self-tuning and Fuzzy Logic
Inputs: T/C, RTD, mA, V DC, Analog input for Remote Set Point
Outputs : Relay/Pulse/mA/V DC, Analog Retransmission Output
Optional: RS-485/RS-232 Interface
Event input for changing function, set point
DAQ software is available and can be customized

Recorders :

Error-free and user-friendly Automation Solutions
Customized solutions for meeting all requirements

Using control systems, computers or robots, and information technology for managing various processes and machinery in an industry to replace humans comes under industrial automation.

Advantages of Industrial Automation

Improves precision and flexibility
Lower direct labor costs and expenses
Boosts productivity
Improves process or product consistency
Delivers high-quality products

Paperless Recorder :

Paperless data collection and analysis are made possible with paperless recorders that offer a secure, reliable, and affordable solution. Paperless recorders from the PR series are available with amazing features and specifications and can have built-in PID controls.

Features

Fast logging speed: 100msec sec
2 USB, web server, email, and many more features
Supports pulse input, all T/C, RTDs, and Linear Inputs
Math Channels available
48/24/6 input channels and max up to 96/48/24 external channels
IP65 high-resolution touch screen display
Communication Standard Ethernet - Optional RS-232/RS-485/RS-422
DAQ software is available and can be customized
Can have 1/2 channel PID Controls built-in (with Profile controller)
FDA 21 CFR - Part 11 Compliance

Numerous display features, including a trend display, a bar graph display, and a numerical display with a touch pen, characters and, images can be drawn on the screen and saved as data where Ethernet and upper / lower communication are optional.

Benefits

View real-time display of data in various formats
Digitally transfer and store all results
The built-in display allows users to review measured data in real-time quickly
Ease of use due to info-graphics and touchscreen displays
Batch recording or continuous data recording is possible

Hybrid Recorder or Hybrid Data Logger :

For data recording, storage, and reading-in of settings, hybrid recorders contain an integrated SD card port (cards available separately). Additionally, these recorders feature an LCD digital display for easy monitoring of the measured values. THETA Control is the leading Paperless Temperature Recorder Supplier in India.

Features

Combined functions of paper recorder and paperless recorder
Enables to print the saved data of inner memory when running out of recording paper(data logger function)
Recorder, 50/100mm, 12 Channel, 12 Alarm output, RS485 Ethernet/USB, 100 to 240VAC
High-speeded sampling of 25 ms, a high-speed record of 240 mm/H functions
Space-saving for installation with compact design (rear length: 168 mm)
Supports total 27 kinds of input types
Enables order of several types of input cards (weight, voltage, current frequency, potential meter, etc.)

PID/Process Control Card for Paperless Recorders :

To regulate and record the data, most furnace applications often require a separate Controller and Recorder. Ramp & Dwell controls are required for some furnace applications. Using the new process control Card PC201, the new generation Paperless Recorder offers PID Control, Ramp & Dwell Control and Recording in a single device. For furnace applications, this single-loop controller is used. This reduces the cost, space, and wiring required to use the controller and recorder independently.

Fuzzy Logic and PID microprocessor technologies regulate the Process Control Card. PID microprocessor-based technology and Fuzzy Logic allow a process to achieve a predetermined set point in the least amount of time, with the least overshoot during power-up or external load disruption. The module is simply connected to the paperless recorder's back-side IO slots. The touchscreen menus and navigation allow for a simple configuration of several control and input parameters. The device's Configuration Menu or the PC-based Configuration Software can be used to configure this Process Control Card.

Features

PID Controller, Ramp & Dwell Controller, and Recorder 3 in one Device
18-bit Universal input A-D for PID Control
Fuzzy + PID microprocessor-based control
50 Profiles,1000 Segments in Total
Auto-tuning and Self Tuning function
" Soft-start " Ramp and Dwell timer
Universal inputs( Thermocouple, RTD, mA, VDC )
Analog input for remote set point and CT
Event input for changing function & set point

Power Controllers :

Thyristor power regulators

Power or voltage delivered to a load is controlled using Thyristor Power Controllers (SCR power controllers). Typical applications are found when power needs to be adjusted and converted into thermal energy. Thyristor power controllers are single-phase or three-phase alternating voltage devices. They vary the mains voltage for the load's activation time and are controlled by a controller.

The Thyristor Controller can reliably and consistently control the process according to the control signal. They offer a seamless method of adjusting the amount of power given to the load. Thyristors don't have any electromechanical movement, unlike contractors, which could result in arcing, sparking, and the creation of carbon. They increase the load's operational life by gradually supplying electricity to the load and preventing electrical surges and transients.

Thyristor Operation Modes

There are three operating modes for thyristors. They include

• Forward Blocking

• Reverse Blocking

• Forward Conducting

Applications

The thyristor is mainly used

• In variable-speed motor drives

• To control electrical applications requiring high power

• Mainly used in AC motors, lights, welding equipment, etc.

• In circuit breakers and fault current limiters

• To control the speed of electric fans

• In ignition switches for cars

Advantages

• Easy to control and requires less time to operate

• Can control AC power and can handle large voltage/ current

• Thyristor switches have a high operating frequency

• When compared to mechanical switches, it requires less space

• Can be used for heavy-duty operations

• Thyristor maintenance costs are quite low

• Extremely simple to use for complex controls

• Thyristors only conduct current in one direction and can be coupled in parallel or series to give electronic control at high power levels

• They can be used as oscillators in digital circuits

Theta Power Regulators :

Options available in Phase Angle and Zero Cross control

4-Wire connection as standard ( 3-wire also available as an option )
Built-in protection with semiconductor fuses and snubber circuitry
Large Range: 1 phase - 10A to 80A & 3 phase 20A to 350A to meet a variety of needs
Simple, Robust construction long-lasting reliability
Very High resolution with Extremely Fast response
Minimum maintenance with respect to contactors
Elimination of RFI and Harmonics ( ZCO Range only )
Elimination of Arcing Increased heater life due to lower temperature cycling
Less noise and transients ( ZCO Range only )
Compact size with similar footprint and volume as per comparable contactor

Jaki Thyristor Power Regulators :

1 Phase or 3 Phase 3 Phase can have Delta / Star without Neutral
Available from 20A to 750A
Optional current limiting available
Compact size
CE marking

Digital Thyristor Power Control Unit :

Soft Start (0-100 sec)
Accurate Feedback Control
Supports Multi-Input Control signal
Heater Break Alarm Option available at 10 sec period
Modbus RTU Protocol port with RS-485
Supports Local or Remote Display
6 customizable digital Inputs.

Thyristor Switches for Capacitors

Thyristor Switches provide transient-free switching by eliminating inrush currents linked to electromechanical contactor switching. They also work without noise. The capacitors can withstand an infinite number of switching operations. Because of the seamless connection and disconnection, capacitor life increases the normal life.

Static switches with specific capacitors for power factor banks are used

To boost the equipment's useful life and power quality
There won't be a delay issue with an automatic power factor regulator meter and immediate power factor compensation
The power quality complies with the requirements specified by the more effective operation of power systems.

Thyristor Switches For Capacitors :

Switch for capacitors used in power factor correction
The built-in control unit turns on/off at zero voltage - no surges
Operating voltage 380-480V AC, 3 phase Controller has protection for phase loss, fuse failure & overheating
Small size, built-in fast-speed fuse for short-circuit protection
Compact size
CE marking

1 Phase / 3 Phase SSRs

When an external voltage (AC or DC) is applied across the control terminals of a solid-state relay (SSR), the device turns on or off electronically. They perform the same task as an electromechanical relay but are more durable because solid-state electronics don't have any moving parts.

SSRs are made up of three parts:

A sensor that responds to an appropriate input (control signal),
An electronic switching device that changes power to the load circuitry, and
And a coupling mechanism that allows the control signal to trigger the switch without mechanical parts.

They can be designed to switch either AC or DC loads. To switch currents up to about 100 amperes, packaged SSRs require power semiconductor components such as thyristors and transistors.

1 Phase / 3 Phase SSRs :

Wide range of ratings from 10A to 75A in both single and three Phase
Multiple control options for 4-20mA and Voltage control
Integrated Heat sink - Optional
Random turn on, Zero Cross and Phase Angle controls
Screw and DIN rail mounting options

Motor & Drive Solutions :

Energy efficiency for electric motors is again getting emphasized as industries around the world prepare for Industry 4.0, posing new technical problems at the component level regarding power, size, performance, dependability, and safety. More current is expected to be driven by modern motors, and they are also expected to have the best high-voltage protection, high efficiency, and reliability.

Electric motors are widely used in industrial sectors. Electric motors are essential for functioning motorized machines for a wide range of industrial automation, robotics, and control applications, whether of the DC type, AC type, or a specific kind like a stepper motor or a brushless DC motor.

Why choose a DC motor?

High starting torque is required for many applications. The D.C. motor can easily handle high resistive torques and quickly increase in load because of its inherent high torque vs. speed characteristic; the motor speed adjusts to the load. Furthermore, D.C. motors are a perfect solution to achieve the downsizing designers need because they are more efficient than other technologies.

Four main types of direct connection motors used are:

Permanent Magnet DC Motor
Series DC Motors
Shunt DC Motors
Compound DC Motors

Advantages of using DC Motors

Installation and maintenance of DC motors are easy.
DC motors are often more efficient and make better use of their input energy.
Their startup power is high.
They offer a high starting torque, up to 500% higher than the usual running torque.
They react quickly to accelerating, stopping, and starting.
They come in many standard voltages.
It provides a wide range of speed control, both above and below the rated speeds.
Reactive power consumption is free of harmonics.

Applications of DC Motors

Because of their high starting torque and variable speed, DC motors are used in the following applications.

Conveyor Systems
Diesel Electric Locomotives
Cranes
Ceiling Fans
Pump Drives
Elevators
Centrifugal and reciprocating pumps
Lathe, Drilling, Milling machines, and Machine tools
Blowers and Fans

Theta Controls has a particular line of products to solve many technical issues that motor system designers face. DC Motors of Theta Controls have distinct advantages like exceptionally long service life, extremely low noise level, high efficiency, and superior dynamics.

Our motors are simple to use and integrate. They are perfect for various industries, valve and pump applications, access control, and the energy sector because of their excellent power density, integrated electronics, and multiple features for speed, torque, and positioning control with precise precision.

Theta Controls have a wide range of Brushless DC Motor Controllers, Brushless DC Motors, PMDC / Brushed DC Motor Controllers, PMDC / Brushed DC Motors, Stepper Motor Drives, and Stepper Motors. Our products and solutions can assist you in implementing the appropriate type of motor control for your application.

Brushless DC Motor Controller :

Brushless DC motors run quieter, with reduced wear and higher reliability. They are increasingly the preferred choice in electric vehicles and industrial systems. Choose from over 10 product references of single and dual-channel controllers ranging from 30A to 150A per channel. All Roboteq controllers share advanced features, including:

High-Efficiency power stage
Regenerative Braking Support
Multiple Command Modes - Serial, CAN, USB, Analog, Pulse
Built-in Programming Language.

Brushless DC Motors :

Brushless DC or BLDC motors for a wide range of applications.

BLDC Motors range from 30 watts to 1500 watts
High-Efficiency power stage
Higher torque & efficiency, longer life, increased reliability
Much lower electromagnetic interference (EMI)
Require very little or no maintenance
Can be supplied with reduction gearbox

PMDC / Brushed DC Motor Controller :

Permanent Magnet / Brushed DC motors are the most common and least expensive. Choose from over 30 product references of single and dual-channel motor controllers for brushed DC motors, ranging from 20A to 500A per channel. All Roboteq controllers share advanced features, including:

High-Efficiency power stage
Regenerative Braking Support
Multiple Command Modes - Serial, CAN, USB, Analog, Pulse
Built-in Programming Language

PMDC / Brushed DC Motors :

Brushed DC or PMDC motors for a wide range of applications.

PMDC Motors range from 30 watts to 1500 watts
High-Efficiency power stage
Higher torque & efficiency, longer life, increased reliability
Can be supplied with reduction gearbox

Stepper Motor Drives :

High torque & high-speed performance.
Bipolar constant-current
Self-diagnosis function
Full & half-step and micro-step

Stepper Motors :

Compact design and lightweight
High accuracy, speed, and torque
Available in 42mm and 56mm size
Available Torque from 0.206 Nm to 1.5 Nm

Magnetic Sensors :

Magnetic Sensors:

The MGS1600GY is a sensor capable of detecting and reporting the position of a magnetic field along its horizontal axis. The sensor is intended for line-following robotic applications, using magnetic tape to form a track guide on the floor.

Multiple Command Modes - Serial, USB, CAN
Built-in Programming Language.
Includes a 3-axis Gyroscope

Magnetic tape of 25mm (1")and 50mm (2") width in 45.7 meters (150ft) rolls available

Accessories :

Serial to Wi-Fi Convertors :

5 GHz frequency support to reduce interference on 2.4 GHz with other wireless devices
Convert RS232/RS422/RS485/USB signals to Wi-Fi for wireless transmission up to 100m
Compact size
Surge protection and Reverse polarity protection
Various mounting methods (DIN rail, screw mount)

USB TO RS-485 Convertors :

Converts USB signal to RS-485 signal
Compatibility with USB 1.1 and USB 2.0
Compact design

Sensors,Transmitters and Interface Modules :

No Control system is complete without the correct set of accessories. For the convenience of our customers, we carry an entire range of accessories that are required to interface with our systems. Each of these products provides a high level of Accuracy, Quality and is tested with the unit it will be used with. For higher accuracy requirements, the Sensor and the Required unit (Recorder / Controller) can be calibrated as a set and NABL certification for the same is also available. Some of the products usually required with these systems that are available with us are listed below:

Temperature - RTDs / Themocouples
Pressure - Sensors / Transmitters
Voltage, Current, Power Transmitters
Interface / Isolation modules
Power Supplies

Solutions :

Furnace Control Panels :

Custom panels with all requisite protections from the control experts
Complete copper Bus Bars / Cables
Improved reliability through properly designed ventilation
Multiple control / monitoring options can be integrated into the system

HMI / Paperless Recorder Panels :

Customised panels in MS/SS to meet diverse industrial needs
Transparent doors / covers to protect the equipment when not in use
Equipment is terminated into terminal blocks for ease of wiring and to avoid any damage to the equipment during commissioning / wiring
IP5X / IP6X panels as required
Variety of termination and interconnection options for Communication (Ethernet / RS-485), Sensor input connectors, etc

Portable I/O Simulators :

Customised as per application / unit to be tested
Highly robust design with an industrial-grade plastic casing
Can simulate and monitor Analog as well as Digital IOs for field testing
High channel count in a compact package
Can be used for - AMF Controller, Simple PLCS, Customised controllers
Wide-range supply 100-300 VAC

Portable Paperless Recorders :

Brainchild's feature-rich Paperless recorder in a Portable, Industrial grade case
Multiple 3/6/12/18/24++ Temperature / Analog channel options with true universal inputs
AC/DC Power supply (Built-in Battery optional)
Self-contained unit with all sensors / accessories and cables in one case
Panel-mounted Ethernet / RS-485 port Analog Outputs / Digital Inputs / Outputs
Product Featured

- 12 Temperature Inputs

- 10 Thermocouple + 2 RTD

- 12 Pressure Sensor Inputs

- Dual Power Supply - 230 V AC OR 11 - 36 V DC

-High-speed Pulse input ( 4,500 Hz+)

- DC Voltage measurement

- Provision for Ethernet and RS485 connections

on the front panel

Field Testers - Temprature / Pressure :

Portable testers for operation of temperature and pressure sensors/switches in the
Compact capable of upto 10 bar pressure or 100 °C temperature in the field
Can be customised for specific sizes / thread patterns of sensors to be tested
Only temperature pressure testers can also be provided
Compact Size 500 400 x 200 mm. Light Weight <6 Kg

CGX-kWh-03 Multifunction Meter :

Measures Active, Reactive, Apparent Energy, Power and THD, along with all the other energy parameters-V1, PF etc.

THD upto 15th harmonic
Onsite Programmable system configuration 3Ph4W/3Ph3w/1Ph2w
Programmable CT ratios and PT ratios Onsite and Remotely (via RS485)
Large, white backlit LCD for clearer readings in small frame of 96 x 96 x 55 mm
Highly accurate true RMS measurement as per IEC 62053
Multiple output options- RS-485/1-Pulse Relay/2-Pulse Relay
Can display 67 parameters on screen & measures 130+ key parameters which are available over RS485

CGX-ANA-03 :

High Accuracy options - Class 0.5 and Class 0.2
Usable for both 3Ph4W/3Ph3W applications
High brightness 3-Line LED display
Versatile applications with configurable Output options - Upto 2 x 4-20 mA
Output, 2 x Relay Outputs, 2 xPulse Outputs, Ethernet and / or RS-485
Measures and displays 48 different electrical parameters
Low back depth of 80mm despite multiple outputs
Import/Export Energy Measurement

EGCP Series AMF Controllers (Model EGCP-03, EGCP-04T) :

3 phase AMF Controller module (can also be used in 1 phase)
Senses 3 phase mains as well as DG line current, voltage, frequency, PF and energy.
Sensing inverter battery & cabin temperature for telecom sites (EGCP - 04 T)
45 programmable parameters for control, safety and testing
11 Digital Inputs (Optically-Isolated) & 12 Digital Outputs (Optically-isolated) Isolated)
Customization and OEM Supplies available
Compact 96 X 192 X 80mm frame size
Large 16 X 4 LCD for better readability
Wide working voltage: 6.5-15V (12V Version)/7-30V (24V Version)

Non Contact Vibration Sensor/ System :

Non contact measurement of vibrations
Sensor is at fixed distance of 200 mm away from objects - can be customized to operate at lower distance up to 50 mm
Gives an analog output of vibration
Can connect to PC to give frequency + amplitude of vibration
Can measure Amplitude upto 5 mm & frequency up to 1 KHz

Non- Contact Diameter Scanner :

Unit measure the diameter of the object
Non contact and continuous measurement
Suitable for Object size from 1 mm to 30 mm n Accuracy of measurement- 5 Microns Application
Online measurement of dia of wire / metal being drawn / extruded
Checking ovality of object

Sensors and Control Panel Accessories :

Sensors and Control Panel Accessories Description

Counters / Timers :

Power Supply - Battery, AC or DC Size - 24x48 to 96x96 mm
Display - White LCD, LCD, LED NPN / PNP selectable
Analog and Digital Options
Flexible operation with multiple operating modes
Wide Time setting range from 0.001 second to 99999.9 hours
Prescale setting for display in required units ( Length, Volume, Position, etc)
Output relays available for preset conditions

Pressure Sensors and Transmitters :

Suitable products to measure Pressure in Gas, Liquid or Oil
Wide pressure range - from 1 bar to 600bar
Temperature range upto -40° to 125? (as per product selected)
SS 304 / 316L body options for high corrosion resistance
Compact size
Output DC 4-20mA / 1-5VDC / Relay
Built-in reverse polarity protection circuit
Connector types - Cable, DIN43650-A, DT04-3P, M12, Head
Thread sizes - G3/8, G1/4, R1/2
Feature-rich Pressure Sensors - Zero-point adjustment, Peak value, Chattering prevention

Measurement and Indication (Indicators / Panel Meters / Display Units) :

Display options for Voltage, Current,
Frequency, Pressure, Temperature, Pulse Display - Bar Graph, White LCD, LCD, LED
Input Signal - Direct Connection, Current
Transformer, DC Shunt, RTD/Thermocouple, 4-20mA, RS485
Retransmission and Relay output options with upto 11 output modes

Rotary Encoders :

Type - Incremental, Absolute (Single and Multi-turn)
Resolution Options (upto)
Incremental - 8,000 ppr
Absolute - 10-bit (1,024 divisions)
Multi-Turn - 23-bit (10-bit Single Turn + 13-bit Revolutions)
Sensing Method - Magnetic and Optical options
Output interface: Line Driver, Voltage, Totem Pole, Sine Wave, Parallel, SSI, Binary, BCD
Size: 18mm to 100mm
Shaft: Solid, Hollow, Hollow Blind
Termination: Cable, Connector options with upto 11 output modes

Door / Area Sensors :

Automation of Doors and Production-Line sensing and control
Upto 7m Sensing range
Sensing in High Ambient light and Dusty conditions
Straight beam and cross-beam options 14 configurations (Number of Beams: 4 to 20 / Pitch: 40, 80 mm / Detection area: 120 to 1,040 mm)
Easy installation
Mutual interference prevention , self-diagnosis
Bright LED indicators on emitter and receiver
Plastic and Metal body options
Sizes from 140mm to 1,000 mm

Interface Units :

Range of interfacing options to simplify interfacing and wiring of Sensors, PLCs, Relays and Power Wiring
Ease of Maintenance with necessary indications and minimised wiring
High Durability and Reliability
Screw / Screwless connection options
Reduction of excess components like Power Supplies and Short Links

Optical Sensors (Colour Mark / Photoelectric) :

Compact sensors with options for diverse applications
Sensing distance upto 30m
Excellent Noise immunity and sensing accuracy
Metal / Plastic body options
Sensor Types - Standard, Compact, Ultra-Compact, Oil
Resistant, Liquid Level, Mirror tape

Control Switchgears and Accessories :

Entire range - Selectors, Push Buttons, Pilot / Indicator Lamps, Tower Lamps, Dome/Signal Lamps
High Quality Durable products
Wide range of Sizes - 16mm, 22.5mm, 30mm
Differentiating Design Features - Square Indicators/ Push Buttons, Shark fin Selectors
Clip-on contact blocks for easier insertion and removal

Surge Protection Devices :

High discharge capacity thanks to powerful zinc oxide varistors / spark gaps
Quick response
AC / DC line protection options
Poles - 2, 3, 4
Voltage - Upto 1200 VDC and 420 VAC
Discharge Current Upto 120 kA Max / 60 kA Nominal
Fault indication by green / red mark in the inspection window and via remote signalling Slim Modular design according to DIN 43880
Multifunctional terminals for connecting cables and busbars
Complete unit with plug-in protection modules for easier replacement

Industrial Automation Overview :

Introduction:

Error-free and user-friendly Automation Solutions
Customized solutions for meeting all requirements

Using control systems, computers or robots, and information technology for managing various processes and machinery in an industry to replace humans comes under industrial automation.

Advantages of Industrial Automation

Improves precision and flexibility
Lower direct labor costs and expenses
Boosts productivity
Improves process or product consistency
Delivers high-quality products

Automated Test Equipment / End of Line Tester (EOL)

Data Acquisition Systems (DAQ)

System Integration Overview

IIoT 4.0 Enabled Solutions

Control Panel Engineering services

System Integration

About Us

With expertise in several aspects of engineering technology, THETA has developed and delivered wide variety PC based solutions to numerous customers in various industry segments.

TMCS Pvt. Ltd. is associate company of Theta Group of companies and a Silver Alliance Partners of National Instruments. We have 20 years of experience in building NI hardware based systems & have over 1 million man hours of experience right from LabVIEW 5.0 till date

We provide End to end Solutions:

Application software development in LabVIEW
Experience in handling and integrating different types of systems
Have worked with NI & third party hardware
We can develop Custom protocols for serial ports
We have made custom cables, custom interface board and custom controllers
In-house hardware development of “Glue-logic” for system optimisation
Circuit designing expertise
Panel building to integrate all component

Our Activities:

LabVIEW Development Services
Data Acquisition Systems (DAQ)
Panel Engineering Services
Automated Test Equipment / End of Line Tester (EOL)
NI Hardware Trading

Automated Test Equipment / End of Line Tester (EOL) :

Automated Test Equipment / End of Line Tester :

Motor, Alternator Test System:

Control and log data of alternator under test.
Various tests like voltage regulation, temperature rise test etc can be carried out automatically
Automatic inductive and resistive loading of the alternator
Report generation

Shock Absorber Test System:

Calculates compression and tension values of a shock absorber.
Plots online graph
Generates final result based on the tolerance band set by the user

Electrical Contactor Test Bench:

6 station test bench
Test different characteristics of Electrical Contactor
Test parameters are user configurable

ECU Tester

No. of ECU's tested simultaneously.
Improve existing and future control units
Reduced time to detect and diagnose failure

Car Door Handle Tester :

LabVIEW made the system adaptable for future software modification
Continuous sampling , 20m sec sampling rate
Reduced testing time by almost 50 percent

Gear Box Testing:

Gear shifter lever will be operated with the help of motor.
User needs to teach the path to follow gear sequence.
Different parameters will be captured during this endurance test

Body Control Module :

Ensuring Safety, testing and control of electrical load parameters.
Maintaining Communication between integrated control unit through CAN or Ethernet n
Improved productivity. Faster cycle time

Ultra High Speed Switch tester :

32 Voltage channnels at 6 micro seconds data logging
Real time OK -Not OK Monitoring of all channels
Reduced testing time increased efficiency
High Scanning Rate as 6 Microseconds

Cluster Tester:

Performance test, Endurance test for vehicle electronics
CAN Communication Interface
Provision for future expansion, store test data into a different database

Generator test system :

1.2 MWatt Generator is tested with back to back loading
Futuristic design
Analysed reports are generated in prescribed formats

Data Acquisition Systems (DAQ) :

Data Acquisition Systems (DAQ) :

Chiller monitoring System:

A distributed system monitors and maintains various parameters of climatic chambers like temperature, pressure, energy, flow of refrigerant etc.

Customized of Power Analyzer:

Data Acquisition system specially developed for compressor monitoring

Crank Shaft hardening:

Data for manifold voltage, Current KW, Energy is captured live during hardenig of a job, based on the master data , result will be generated as Pass or Fail

DAQ for Gear profile :

The system checks the Gear Profile with NI and PLC hardware
Data from Servo drives, Motors is processed and analysed
Software will capture encoder signal and convert it into the angle compare it with the set value to give Ok not OK Signal
All data is acquired, processed and controlled in LabVIEW by Ethernet / serial communication and result will be displayed on the screen in the prescribed format

DAQ for PID :

Connect any make PID's, configure them over Modbus and start using the software

Temperature and Energy monitoring system:

Temperature data logging from sensors like RTD, Thermocouple etc.
Energy monitoring from different make energy meters or power analysers like Yokogawa, Rishabh, Schneider etc.

DAQ for flow meter calibration

Different type of flow meters can be calibrated on each station
The required flow will be controlled through different electric control valve adjustment based on data acquire from related master meter
Report generation for analyzed data

DAQ for Calorimeter

The Test Stands systems are designed to allow endurance testing of compressors under extreme conditions
Pressure, Flow parameters are tested in LabVIEW environment n Analysed data is available in prescribed Tabular and graphical format

Distributed Gauging system:

Used for vehicle Engine Head and Block are measured and logged
Different operator stations
Data logged centrally on server
User can do SPC analysis of the stored data with same software
Online Cp, Cpk values will be shown to the operator for easy and handy testing

System Integration Overview :

IIoT 4.0 Enabled Solutions :

NI Hardware Trading :

Consultation in hardware selection according to project and end user requirement
Better delivery Schedules
Timely aftersales Service

Control Panel Engineering services :

CAB -EOL tester for automotive manufacturig giant .Customised Control Panel Designeing , engineering,manufacturing, errection commissioning for multinational companies. Inhouse and onsite testing
AERO Pump test rig -for Aerospace Application

Iot Components Overview

Development Tools

Network Enabled IoT Embedded Modules

Serial to Ethernet - Modules & Divces

Tibbo Project System (TPS)

IoT Components

About Us

THETA bring you a range of IoT devices & units as well as useful Development Tools from Tibbo Technology.

What THETA can do for you the pioneers in developing serial-over-IP (SoI) controllers (a.k.a. “device servers” or “serial-to-Ethernet converters”), modules, and related PC software. Tibbo’s SoI products remain popular to this day.

Tibbo undertook to become a leader in hardware and software solutions that simplify and speed up the creation of IoT and automation devices.

Our Range includes:

Programmable Embedded Controller
Programmable IoT Modules
Serial to Ethernet Converters
Universal Programmer / Gang Programmers

Our Services:

Supply of Components
Technical Support
Training
Development of your Application Software
Development of Custom Hardware

Iot Components Overview :

Development Tools :

IO Ninja

A Professional, scriptable, multi-purpose terminal emulaor, network sniffer and IO monitor

I2C/SPI Tap

Taps and monitors I2C and spi communications

Serial Tap

Taps and monitors RS232, RS485, & TTL-level UART communications

Web232/485 board

works as standard USB-to-RS232/485 adaptor, but with WebUSB support

Network Enabled IoT Embedded Modules :

Brought to you by TIBBO Technologies, Taiwan.
A powerful range of cost-effective, easy-to-use, Basic & C Pro
time.

Simple programming language - Tibbo BASIC C
Event driven programming
Integrated development system (TIDE) available - FREE

- Easy to upload / download program
- Easy to debug program without any additional hardware

Built on our own TiOS. No Royalty or Licence fee
New devices to be added continuously

Features

Upto 4 serial ports
Ethernet 100 Base T Port (Built in TCP/UDP stack)
Upto 56 DIO Lines
Real Time Clock
1MB for IOS/code + 1 MB for file system vs IBM for IOS, code & File system

For more details & TIDE download visit - www.tibbo.com

Serial to Ethernet - Modules & Divces :

EM 203+ RJ45 :

EM 500/510 :

EM 100-04 :

DS 1102 :

RS232/422/485/ MODBUS Port

DS1100 :

RS232 Port

DS1101 :

3.5 - RS232 Port

Tibbo Project System (TPS) :

Rapid Prototyping of Hardware :

Normally, for any project, there is a need to quickly prove the system, without having to wait for hardware development. And, athe
required quantity is small, it makes even less sense to develop/procure/ debug the hardware

Presenting TPS. It is a modular system. Just assemble the I0 modules in the empty slots of the base board, to
choose the functionality you need. No soldering, no drilling, And put the whole PCB in the enclosure your unit can be ready for trais

in less than an hour

You have two options of base boards (which includes Tibbo programmable controller and a power supply) and a wide variety
of O Modules to choose from. You even have a sturdy exercise to go with it.

The Tibbo controller programs in Tibbo Basic or "C" or both

PCB Boards :

Enclosures :

IO Modules - Over 50 type available :

5MP

1.3MP

Digital Microscope Overview

VGA

Accessories

Applications

Digital Microscopes

Introduction:

Dino-Lite digital microscope provides a powerful, portable and feature rich solution for microscopic inspection at up to 900x magnification with variety of resolutions. With high quality imaging optics you can easily see magnified images instantly onto your computer or projected onto large screen. A wide range of stands and accessories completes the product line-up and ensures that the Dino-Lite range offers solutions to meet the needs of the home user, through to the most demanding professional.

This is just one small example of the many ways our products redefine the microscope. Over 150 models available to choose from that will exceed your expectations

Key Features:

Handheld and Portable Design

Resolution:
- VGA, 1.3 MP & 5 MP

Magnification Range:
- 5x-900x

User Friendly Software:
- DinoCapture

Interface:
- USB (2.0 & 3.0), TV, D-Sub & DVI

Variety of Lights:
- LED, UV, IR and many more

Short Focus & Long Focus:
- 5.9mm (min.) to 480mm (max.)

Reflection control trigger ( Polarizer ):
- Useful for suppressing glare from any reflective surface.

Auto Magnification Reading (AMR):
- DinoCapture software automatically detects and displays the magnification and stores it with picture.

Extended Depth of Focus:
- EDOF capture model can take several pictures at different focus and stack them automatically within a click.

Various Measurement Tools:
- Line, Radius, Diameter, Angles, Center Distance and many more.

5MP :

Dino-Lite Edge 3.0 :

Dino-Lite Edge :

Dino-Lite Premier :

1.3MP :

Dino-Lite Egde :

DinoLite Egde PLUS :

Dino-Lite Premier :

Digital Microscope Overview :

VGA :

VGA :

Accessories :

RK-04 :

The RK-04 is Robust, lightweight and compact rack design. The Dino-Lite RK-04 rack is designed with portability and convenience in mind

RK-06 :

The Dino-Lite RK-06 tabletop stand is designed for general purpose but built with quality. With smooth focus adjustment and quick vertical movement. The ease-of-assembly and adaptable extension arm design adds further mobility and flexibility to user’s applications.

RK-05 :

If you want to observe your object or specimen from a different perspective, the Dino-Lite RK-05 stand provides a multi-angle view with its 30 degrees inclinable pole feature. RK-05 is a light-weight, ultra-portable stand with a one-step assemble/disassemble design.

RK-10 :

The RK-10 features a quick release button for fast and convenient vertical movement and a fine-focus adjustment knob that is especially useful at high magnification. This model also includes an adjustable safety stop that helps prevent accidental collisions between the microscope and the object under view.

RK-02 :

The RK-02 is a durable gooseneck rack designed for flexible and ergonomic usage for Dino-Lite. The C-clamp of RK-02 fits to most desk surface or pole up to 3-inch in thickness, horizontally or vertically. With excellent shaping capability of the gooseneck arm, the Dino-Lite can be easily positioned by bending the arm and by adjusting the rotating head.