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Challenges faced:
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- Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum is simply dummy text of the printing and typesetting industry.
- Lorem Ipsum is simply dummy text of the printing and typesetting industry.
- Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum is simply dummy text of the printing and typesetting industry./li>
SSPL's Innovative Solution Implementation
To overcome these challenges, the project introduced a series of technology upgrades. We implemented cutting-edge technologies such as Sintering, Steam Treatment, and Induction Hardening to overhaul the manufacturing process.
- Sintering: Sintering is the initial transformative step. It involves compacting powdered materials, typically metal, at high temperatures without reaching a full melt. This process results in components with exceptional strength, reduced porosity, and precise shapes. Sintering set the foundation for sturdier and more efficient power transfer systems.
- Steam Treatment: Steam treatment brings an added layer of resilience. Components are subjected to controlled steam at elevated temperatures, enhancing their durability and wear resistance. Steam treatment is a pivotal step in ensuring that these systems can withstand the rigorous demands of EV operation.
- Induction Hardening: To further fortify these critical components, we employed induction hardening. This technology selectively heats specific areas of the components, followed by rapid cooling. The result is an exceptional increase in hardness and wear resistance precisely where it's needed most.
Impact
The transition to this advanced manufacturing process yielded remarkable results:
- Noise Reduction: The noise generated during system operation was significantly reduced, providing a quieter and more enjoyable ride.
- Increased Product Life: The components exhibited a remarkable increase in durability, resulting in longer service life and reduced maintenance requirements.
- Production Efficiency: The streamlined manufacturing process led to a substantial reduction in lead times, allowing for quicker product turnaround.
- Cost Savings: The project achieved an impressive 18% reduction in production costs, contributing to a more cost-efficient manufacturing process.
The integration of cutting-edge technologies such as sintering, steam treatment, and induction hardening has sparked a revolution in the production of Drive, Driven Pulley, and Belt Systems. With our innovative techniques, production has surged to a remarkable 800 sets per day. This transformation isn't just about improving product performance and longevity; it's a game- changer that has led to quieter operations and reduced production costs.
As a result, these advanced components are making electric vehicles (EVs) from industry leaders like Ola, Ather, Simple, Okinawa, and others not just more efficient but also more cost-effective.